Uncontrolled movement of equipment causing a serious eye injury | Resources Safety & Health Queensland Skip to content
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Alert no. 107 | 08 August 2022 | Version v1

Uncontrolled movement of equipment causing a serious eye injury

What happened?

A worker suffered a serious injury to their eye due to an uncontrolled movement of equipment during work activities associated with a rig camp move. The injury required immediate surgery with interim medical advice confirming there will be permanent damage to the eye.

How did it happen?

A truck driver was assisting with dismantling plant and equipment in preparation to relocate a rig camp. This task included storing removed equipment into a tool shack. An earthing rod was placed vertically inside a tool shack where it fell and rebounded, striking the worker in the eye.

Key issues

  • The worker was inexperienced in the activity being carried out
  • There was a lack of supervision and guidance during the work activity
  • There was restricted visibility in the area of the work activity
  • The activity being carried out was an incidental activity on a petroleum lease:
    • risks were considered less due the work activity being an ancillary activity
    • basic risk controls, such as personal protective equipment (PPE), were not being worn by the worker.

Critical controls that failed during this specific work task:

  • Providing guidance and supervision to the worker that had limited experience
  • A specific location to store earth rods
  • Operational lighting in the work area and inside the tool shack
  • Available PPE (eye protection) that may have prevented or mitigated the injury.

Recommendations

  • Operators carrying out similar authorised activities should assess and implement similar risk management controls for ancillary work sites, for example:
    • training, supervision and safety procedures in place at operating plant should also include authorised activities such as rig camps.
  • Although PPE is the lowest level of control, it can be the last line of defence between a person and an interaction with a hazard. This incident reinforces the importance to maintain all critical controls that address both process safety and personal safety.
  • At all times, the complete hierarchy of controls should be applied to manage all risks to as low as reasonably practicable (ALARP).

Authorised by Bill Date - chief-inspector-pg

Contact: Tony Willis, Manager Investigations , +61 477 395 955

Issued by Resources Safety & Health Queensland

Safety: This information is a guide only and is issued to promote safety through experience. It is not to be taken as a statement of law and must not be construed to waive or modify any legal obligation.
Placement: Place this announcement on noticeboards and ensure all relevant people in your organisation receive a copy.